Ways in which we can help your company in crisis situations:
Solving difficult injection molding process problems at your vendor's plant that threaten your company to go off market, miss product introduction dates, or exceed manufacturing cost estimates.
Quick start up of molds moved to a new molder.
Ways in which we can help you achieve your goals:
Cost Reduction
In this era of global recession, we help Original Equipment Manufacturers (OEM) reduce their purchasing cost of plastic parts by 5% to 10% or more. We achieve these goals by doing a detailed analysis of the part and mold design as well as auditing the injection molding process at the molder's plant. By using and implementing advanced technologies, we reduce cycle times by 20% to 40%. Reject rates are also reduced.
Strategic product, process, and manufacturing planning
Identification of key product performance parameters
Strategic technical sensitivity analysis
Technical risks are identified and assessed for the various design concepts and manufacturing processes.
Manufacturing cost and sensitivity analyses are made that translates the design features and technical risks into cost ranges for the different manufacturing processes.
Product Design
Translate concepts into a commercial design.
Material selection
Computer design simulations, if required.
Finite Element Analysis (FEA)
Boundary Element Analysis (BEA)
Computer simulation of:
Mold filling & mold cooling
Part shrinkage & part warpage
Product Development
Development of product specifications.
Development of technical purchase order for molds, tools, and parts.
Development of acceptance protocol of molds, tools, and parts.
